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  project  
by Cathy Dalrymple
photos: Brenda Falvey
BENT INTO SHAPE (part 2)

Go on a Bender
Benders are those chair parts that arc in a graceful curve, and you need to make this happen with gentle persuasion over your knee. Don’t apply too much pressure all at once or the parts will break. Work along the length of each one about every five inches, applying pressure in stages. This can be done ahead of time, before tying the pieces to preserve the bend. Secure the benders with galvanized or stainless steel finishing nails. And don’t forget to drill pilot holes.
     Attach a single arm bender to each side of the chair with a clamp or partially driven nail. Adjust the arm and try it for fit—about 26" to 28" from the bottom is a good height.
     Once you’re satisfied with the fit of that piece of arm, secure the pieces permanently and carry on with the rest of the arm benders, securing them first behind the front cross braces, then along their length with pilot holes and finishing nails. Cross over the second and subsequent benders as you move up the arm and make the transition from a vertical to horizontal orientation. Secure the arm bender to the arm nailer. Leave the benders long; you can cut them later.

Hoop Benders
These form the outer edges of the backrest. Attach them now, beginning on the inside of the top seat cross braces, at a point closest to the back legs. Arc the bender up to the top crosspiece, then loop across and connect to the other side of the chair in the same way. The second hoop attaches like this too, except ahead of the first one, on the top seat cross brace. Repeat the process for the rest of the hoop benders.

Secure the Seat Bars
Arrange your seat bars across the frame, placing any thinner ones to-ward the centre. Space the seat bars equally, attaching them to the front and rear seat braces.

Back Benders
The back benders fill in the backrest area and are attached to the back bender brace and the top crosspiece, then to the hoop benders. Divide the distance between the top of the hoop and the top of the cross piece into thirds. These are the points at which the back benders fasten. Begin with the five on one side, then repeat the process on the other side.
     Once the chair is complete, wash it down with Murphy’s Oil Soap, then allow the wood to dry for a couple of months before applying a finish. A clear, thinned urethane works well, bringing out the colour nicely. Any twig furniture should be kept out of direct sun and rain in order to preserve it. Now that you’ve done your first piece, the rest will come more easily!

You will need:
PART SIZE QUANTITY
Back legs 1 1/2" - 2" dia. x 28" 2
Front legs 1 1/2" - 2" dia. x 12" 2
Side & cross braces 1 1/4" dia. x 22" 6
Rear seat cross brace 2" dia. x 20" 1
Back cross braces 1 1/4" - 2" dia. x 16" 2
Back bender braces 1 1/4" - 2" dia. x 14" 1
Top cross member 1 1/2" dia. x 28" 1
Armrest nailer 1 1/4" dia. x 20" 1
Front & seat braces 1 1/2" dia. x 24" 5
Arm benders 3/4" dia. x 60" 10
Hoop benders 3/4" dia. x 96" 5
Seat bars 3/4" - 1" dia. x 20" 13
Back benders 1/2" dia. x 40" 10
Finishing nails * 1", 1 1/4", 2" 1/2 lbs. each
Deck screws #8, 2" & 2 1/2" & 3" long 15 each
Bup washers ** #8 45
* galvanized or stainless steel
** brass

PART 1 | PART 2 | PART 3



 



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