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  project  
by Cathy Dalrymple
photos: Brenda Falvey
BENT INTO SHAPE
Rustic twig furniture is easy to make and its design can be tailored to suit your needs

For those of us who take our woodworking a little too seriously, here’s a chance to have some fun, forget the carpenter’s square and bend some rules. Rustic furniture became quite popular in 19th-century England, when a longing for simpler, pre-industrial times prevailed. The garden became a retreat and rustic furniture helped reacquaint oneself with natural surroundings. This style also flourished in the New World, particularly in the Adirondack area of upstate New York. I live in the Kootenay region of British Columbia—about as far away from New York as you can get—but rustic furniture makes sense here too. No matter where you live, willow is a popular choice of materials for this sort of work. There are more than 250 different species of willow around the world.
project

Gather Your Wood

The first rule here is to minimize the environmental impact of your harvesting. Try not to thin a particular area; instead, take a little from a few neighbouring sources. The sort of wood that grows in the undergrowth of hardwood forests, called “coppice wood,” makes for attractive twig furniture because it’s long, straight, pliable and generally easy to work with.
     The materials list and instructions are flexible; they’re just a guide. Rustic furniture must be your own design because no two sets of building twigs are the same. And don’t be afraid to use found objects in place of twigs. I’ve seen old oars used as arms and back legs. Rusted tools such as hoes and shovels or even old skis and fishing poles are also worth considering, depending on your tolerance for these things.
     You can gather wood at any time of the year, but early spring is best because the leaves aren’t out yet, so you can find suitable pieces more easily and you can then see the entire length of what you’re cutting. The ground is still hard and bugs are also dormant—a fact worth considering because willow is usually found in marshy areas.
     When gathering for the backrest (called the “hoop benders”) and arm parts, look for the longest and straightest pieces with no bends or crooks. Always gather more than required because some will break and some won’t be as straight as they appeared in the forest. Store your wood with their ends in a bucket of water and they’ll stay pliable for a couple of weeks. While I try to keep the front and back legs fairly straight, the sides and cross members can be irregular as long as the length is correct. I like to find pieces with Y’s in them to create visual interest. As you work, bevel the ends of frame members using a sharp blade. Most break-off type knife blades aren’t strong enough. A good jackknife or a razor-sharp chisel works well.

Frame It
Screw all the frame pieces together using cup washers and #8 deck screws. Drill pilot holes to avoid splitting the wood. I cut all the pieces to size, labelled them with masking tape, then placed them in bunches to separate the pieces. Have a variety of screw lengths at hand to accommodate the thickness of parts you are joining. I find two inch, 2 1/2" and three inch screws are most useful.
     Begin by connecting the front and back legs with side braces and the top seat brace. You need to make two identical frames, one for each side of the chair. Also, remember that the chair’s rear legs need to be angled back slightly to create a comfortable backrest. Put your two leg sets on top of each other and adjust them to match as closely as possible before securing the side braces and locking their shape. Join the two leg frames together with two top braces at the front of the chair.
     Next, add the rear seat brace set about five or six inches ahead of the back leg. You’ll need this space later for nailing your back hoop benders. Add the two lower back cross braces six inches and eight inches from the bottom of the back leg. The back bender brace attaches just above the finished seat level.
     Add the top cross brace, which also creates a place to secure the hoop benders. This piece is screwed down into the top of the back legs. The armrest nailer goes on about 18" from the bottom. Finally, add the last front cross brace behind the front legs, near the bottom.

PART 1 | PART 2 | PART 3



 



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