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  getting started  
By PAUL LEWIS
Photo by SIMON CHEUNG
Illustration by PAUL LEWIS
SCARY STUFF
Inside cuts and curves with a coping saw

Cutting curves in wood may seem tricky at first, but like many workshop tasks it's not that difficult if you have the right tool.

pic A well-made coping saw can be purchased for about $15 and is the hand-powered equivalent of the scrollsaw--its thin flexible blade and C-shaped frame allow it to wind its way through curves with a little practice.

Start this project by enlarging the pumpkin template on a photocopier.

Stick the template on a piece of 3/4" pine so that the flat bottom corresponds to the edge of the wood.

Click above to enlarge
Drill 1/2" dia. holes where indicated then clamp the wood to a solid surface so that the entire template extends beyond the edge of the table.

Cut out an eye opening by detaching the coping saw blade, threading it through the hole and reattaching.

Use slow, deliberate strokes and keep the blade perpendicular to the workpiece. You'll have to swivel the blade to aim it in the right direction to make all the cuts.

Repeat this process for the other eye, nose and mouth openings.

Once all the openings are complete, cut around the perimeter of the pumpkin and sand all the freshly-cut surfaces.

pic Cut the 3" x 3" base and attach it to the back of the pumpkin face with glue.

Clamp this until it dries. Once dry, paint or stain the project as desired; I used some lemon yellow aniline dye.

Complete the project by adding the stem--a 2" length of willow twig set into a 3/8" hole drilled into the top of the project.

Place a small votive candle on the base and dim the lights. Happy Hallowe'en!





 



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