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  project  
by Gary Walchuk
photo: Tracy Cox
illustration: Len Churchill
KITCHEN NOOK
Build a spot to dine in the most popular
room in the house

Finding space in the kitchen isn’t easy, whether you’re talking pots and pans, flour and sugar, or tables and chairs. I designed this compact table-and-stool set to make it possible to sit and eat in the kitchen without robbing the room of its much-needed space. I had a compact design in mind when I built the stools so that they can nest under the table and thus out of the way. The entire set can be stored against a wall.

pic
Add compact seating to your kitchen, a nice place for your family to hang out while you’re working in the area
DUST OFF
YOUR SKILLS
No matter how careful you are about vacuuming your workshop before finishing, airborne dust particles will inevitably settle on wet paint or urethane before it dries. These unwelcome specs will cause small, disappointing bumps in the finish when it dries, although there is a way to get rid of them. The trick: make polishing the final step of your finishing process. Wrap a piece of 600-grit sandpaper around a block of scrap foam and remove any bumps by gently rubbing all flat surfaces with a few strokes. Use the paper freehand for curves and tight spots, but don’t overdo it. All it takes is two or three strokes in a given location. Next, place a 6" x 6" square of fine rubbing pad against the Velcro surface of your random-orbit sander pad, then push the pad against the work and switch it “on.” The more you power-polish, the greater the sheen you’ll get. In just a few minutes, your tabletop will shine like the hood of a new car. —Steve Maxwell
Kitchen tables and stools have a reputation for being difficult to build, but I’ve discovered that it doesn’t have to be that way if you take time to refine the design. That’s what I’ve tried to do here. The joinery is simple but strong. The lines are clean and contemporary. All of the materials—even the upholstery—are inexpensive and easy to find.

To make this project come together well, diligent planning and stock preparation are key. I usually sand all of my stock to paint-ready smoothness before I cut it to size, and this set is a perfect case in point. After final assembly, there are plenty of nooks and crannies that you’ll never get a chance to smooth properly otherwise. You’ll save time sanding and get better finished results if you sand first. I recommend running a belt sander, equipped with 120-grit paper, over all the stock you have before cutting your stock to the dimensions listed.

Start With the Table
The table calls for larger pieces of wood than the stools, so it makes sense to begin here. This way you’re better able to make good use of your table “scraps” when you’re ready to build the stools.

Cut the legs, base, end skirts and side skirts to exact size. Leave the base ends and filler strips for now. The parts you’ve just cut require a decorative 1/8"-deep cut (called a “saw kerf”) along one surface, 1/2" in from the edges. This is an aesthetic addition, designed to add a bit of detail and shadow to the final painted project. Cut kerfs into the outside surfaces of each of the parts, one cut in each piece. Start with the outside edges of each leg, then cut another set of kerfs along the bottom outside surfaces of the skirt parts. Finish up with more kerfs along the top edge of the base members. When you’re done, sand the inside edges of the kerfs to remove the sharp edges.

Now cut the two horizontal trestle boards to size. When they’re finally joined together later, they’ll look like a single piece of 1 1/2"-thick wood. But right now, prepare 1/4"-deep, 3/4"-wide dado grooves across the outer surfaces, 1 1/4" from each end, to fit the leg edges. Measure 24" up from each leg bottom end and, using a pencil, mark a line on the inside edge. Use glue and two #8 x 1 1/2" screws per joint to fasten the top edge of one trestle board on the 24" mark on each leg edge. Make sure the decorative saw kerfs on the legs face outward. Join the two trestle boards to each other using glue and clamps, resulting in a complete trestle/leg assembly. The legs should be one inch apart at each table end, and 23" apart from one pair to the other.

PART 1 | PART 2 | PART 3 | PART 4



 



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