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Woodworking & DIY Blog

Shop Hack - Canadian Home Workshop Blog

Archive for June, 2009

Tool Racing

by Matthew Pioro
June 23rd, 2009

Everywhere I look, people are finding extracurricular uses for their tools. And by “extracurricular,” I mean “racing.” A few weeks ago, when I was hanging out with the Tool Group of Canada, they were racing tape measures. The folks over at CopTool just had their first power tool drag races. (Check the video below. The pig loses his head over the event!) In a week, the Richmond Lions Club will hold the tenth edition of their venerable belt sander drag race. That’s ten years of ripping grit!

Like I said: seems everyone is racing his or her tools. Must be the warm weather.

Tool racers out there: do you have any tool racing tips for the rest of us? Please comment below if you do.

httpv://www.youtube.com/watch?v=k9QwdBVZmFI

CHW on Manitoulin Island

by Matthew Pioro
June 16th, 2009

Steve Maxwell's tractor took the CHW crew to this beautiful location on Lake Huron.

Steve Maxwell's tractor took the CHW crew to this beautiful location on Lake Huron.

I had the best commute to work this morning. Steve Maxwell, CHW’s technical editor, towed the whole CHW crew through the woods using his 56-year-old tractor. The destination was a gorgeous piece of shore on Lake Huron. And this was for work: we shot a project that will be appearing in an issue of CHW next year.

This visit to Manitoulin Island is a yearly working retreat for us at the magazine. It gives us time to work closely with Steve in his amazing shop and beautiful house.

Photographer Roger Yip gets a shot of Steve and his custom electric shingle lift.

Photographer Roger Yip gets a shot of Steve and his custom electric shingle lift.

Editor Douglas Thomson hard at work in Steve's shop and Roger hard at work outside.

Editor Douglas Thomson hard at work in Steve's shop and Roger hard at work outside.

Our neighbour.

Our neighbour.

DeWalt behind Hockey in Hamilton

by Matthew Pioro
June 12th, 2009

Hockey player credit: Kraft Hockeyville Thetford Mines 2009/flickr

Hockey player credit: Kraft Hockeyville Thetford Mines 2009/flickr

Tonight’s final game in the Stanley Cup playoffs may mark the end of hockey season, but next Friday, June 19 is another notable date for fans of our national sport. Research In Motion Ltd.’s CEO Jim Balsillie and his organization Make it Seven are having all kinds of promotions to rally support for an NHL team for Hamilton. One of the sponsors Balsillie has on his bench is none other than DeWalt.

“Our slogan is ‘Guaranteed Tough,’ so in that spirit we are pleased to help add some additional muscle to the ‘Make It Seven’ bid,” said Dave Howe, President of DeWalt.

If DeWalt is the enforcer, what does that make Home Hardware?

Tour of the Roxul Insulation Plant

by Matthew Pioro
June 11th, 2009

What do you think? Do these batts of insulation remind you of Weetabix?

What do you think? Do these batts of insulation remind you of Weetabix?

I was at the Roxul insulation plant in Milton, Ont., yesterday. Curiosity brought me there. It wasn’t curiosity for the ribbon cutting for the $150-million facility or hearing Ontario Premier Dalton McGuinty speak, however. I was interested in the environmental angle. Sure, it’s good to insulate your house properly: you use less energy to keep yourself warm. Roxul is made of slag from Hamilton, basalt rock from Peterborough, Ont. Using a waste product such as slag has eco-virture, but it and the basalt are turned into fibres through a process that sees them cooked using coal coke from Buffalo, N.Y. as fuel. On the surface, that doesn’t sound like a very green set-up. Neither do recent reports out of Milton:

[Milton resident Bill] Miller said the residential community south of Roxul has often complained of a strong egg smell wafting from the plant’s stack and filling up their pools with particulates every time the wind blows south.

Ontario primer Dalton McGuinty speaks outside the Roxul plant in Milton, Ont.

Ontario Primer Dalton McGuinty speaks outside the Roxul plant in Milton, Ont.

But first, a bit about Roxul, which is rock-wool or stone-fibre insulation. This type of insulation has been pretty common in Europe since the 1930s and currently has a 20 to 25 per cent share of the market on the other side of the pond. Yet in North America: not so much. Yet, Roxul is hoping to make inroads over here with its expanded Milton plant and its other North American facility in Grand Forks, B.C.

Yesterday’s tour of the plant took my group through the whole Roxul-making process. We saw the uncompressed batts rolling along a conveyor belt. CHW contributor Allan Britnell said they reminded him of giant, rectangular Weetabix.

Here’s what I learned on the tour:

  • there is zero waste
  • all offcuts or waste from the production process is collected and put back into the system
  • the plant has aggressive dust collection, so we could walk about without dust masks
  • the coke-fuel furnace that heats the slag and basalt has an afterburner and mechanical filter to reduce carbon emissions
  • the natural-gas powered curing oven has hot-air capture to increase efficiency

Now, I’m no environmental engineer, but this list impressed me. Also, unfortunately, I wasn’t able to investigate Mr. Miller’s observations about an egg smell or particulates south of the plant. (I didn’t smell anything funky at the plant.) But, it seems to me, grey Roxul insulation is pretty green.

A river of fresh insulation fibres flows up a converor belt.

A river of fresh insulation fibres flows up a converor belt.

Tool Group of Canada’s 2009 Outing

by admin
June 7th, 2009

One corner of Dan Wentworth's tool museum. Maybe there's a spot, down and right, where he could hang another too.

One corner of Dan Wentworth's tool museum. Maybe there's a spot, down and right, where he could hang another tool.

“Do you know what that is?” asked the gentleman with a cap that read “20X Ropes.”

The question put a conversation I was having with another gentleman on hold. We were in a room in which every available inch of wall space was holding an old tool of some kind. The man with the question wasn’t looking for our help in identifying the metal object he pointed to; he was quizzing us. Neither of us knew the answer.

“It’s a type of brake shoe. It’s put on a wagon wheel to keep it from turning. It was used when taking a hay wagon down a hill, to slow it down. The wheel would drag on this shoe. Every farmer used to have one.”

With that, he was off to browse the rest of the tool museum.

The man with 8,000 tools, Dan Wentworth.

The man with 8,000 tools, Dan Wentworth.

That conversation was very much in the spirit of the event that had the three of us, plus roughly 90 others, at a farm property in Ancaster, Ont., just west of Hamilton. Yesterday, the Tool Group of Canada held its annual outing at member Dan Wentworth’s tool museum. They had gathered for a silent tool auction, a blacksmithing demonstration, tape-measure races and to watch the firing of cannon by HMS Magnet, a War of 1812 re-enactment group.

The central attraction was Wentworth’s two-storey building, filled top to bottom with 8,000 tools. It contains planes, saws, a cream separator, apple corers, traps, an old lacrosse stick, a razor sharpener, a surveyor’s chain, an old sewing machine—and that barely covers it. (Upon entering the building and seeing the mass of tools, a woman vowed never to complain about her husband’s tool collection again.)

Wentworth has been with the Tool Group of Canada, which is 28 years old, for approximately 20 years. However, he’s been collecting tools for roughly 40 years. The retired science teacher got into his hobby through his father-in-law, who was a real estate agent and would acquire the tools he came across on some of the farm properties he sold. Wentworth started by hanging tools on one basement wall. Then there was a second wall of tools, then at third, a fourth and then down the hall. Then the whole basement was covered and eventually the tools moved into their current home, a converted second house.

How does his wife Dorothy feel about his hobby?

A menacing bit of welding by Wentworth. The spine is made of hammer heads.

A menacing bit of welding by Wentworth. The spine is made of hammerheads.

“She finds it depressing that the money I’ve spent on tools has kept us from taking more trips,” he joked. Then the grey-haired collector—a description that fits most Tool Group members—added more earnestly, “She tolerates it, but is not enthusiastic.”

While Dan Wentworth is a general collector, whose inventory goes for breadth of coverage, other tool group members have “beats” when it comes to collecting. Bill Lowry said jokingly he has 200 “cordless drills,” by which he meant hand or press drills. Jim Ross knows his cast iron and spoke about cast-iron kitchen items at the event. Phyllis Wood, former Tool Group president, focuses on specialty boxes, such as ones for writing instruments, sewing and makeup.

Like the gentleman with the impromptu brake-shoe quiz, Tool Group members love sharing their knowledge. They also share a fascination for the ingenuity that went into the creation of the implements. An old tool is like a mini-time machine: discussing it transports you back to the time of its use—that of our grandparents, great grandparents and even great-great grandparents—and the life and challenges its makers faced. Finally, for collectors, there’s also the thrill of the hunt or the story of the good find: the Stanley plane in its original packaging and wrapped with some newspaper dated 1932 or the toolbox that had a brace and spade bits inside that the seller didn’t know about.

After the events at the Wentworths’ came to a close, people headed to a nearby church, where they lunched on salads, cold meats and a ridiculous amount of pies and cakes. Members were entertained by a live auction and a game of No Tool Fools; imagine a fusion of George Gouldburn’s Mystery Tool column and Balderdash. For a few, this was only the halfway point of the day. Some were going to see Ron MacLean’s corkscrew collection (made up of more than 3,000 items). Others were headed to the Hamilton Museum of Steam and Technology or the Canadian Warplane Heritage Museum. There was also a cruise on the nearby Grand River lined up. Like many of its members’ collections, the Tool Group of Canada’s outing was packed.

A Japanese ink pot, called a sumitsubo, is part of member Allan Cross's collection.

A Japanese ink pot, called a sumitsubo, is part of member Allan Cross's collection.

Brothers Graham Clarke (left) and Tyler get on their marks for the tape-mearure race.

Brothers Graham Clarke (left) and Tyler get on their marks for the tape-mearure race.

Don’t call Mike Holmes a Millionaire

by admin
June 5th, 2009

I guess we ruffled his overalls:

Mike Holmes is seething. It’s a low boil, and he tries to suppress it, ignore it, tell himself it doesn’t matter. But it does, damn it “They call me a millionaire contractor” he exclaims, pointing to the April issue of Canadian Home Workshop magazine on his desk, his own mug smirking from the cover. “I’m not a millionaire,” he insists. “I see it as an insult.”

Read the whole Report on Small Business article from the Globe and Mail.

Philosophical about Working with Your Hands

by admin
June 3rd, 2009

Credit: ecmorgan/Flickr

Credit: ecmorgan/Flickr

New York Times writer Matthew B. Crawford examines the benefits of real work. His discussion is mostly on motorcycles, but there’s a lot that speaks to working with wood and DIY.

One shop teacher suggested to me that “in schools, we create artificial learning environments for our children that they know to be contrived and undeserving of their full attention and engagement. Without the opportunity to learn through the hands, the world remains abstract and distant, and the passions for learning will not be engaged.”

Matthew Kenney over at Fine Woodworking writes that the shop teacher is none other than woodworker Doug Stowe.

More from the article:

There is an ethic of paying attention that develops in the trades through hard experience. It inflects your perception of the world and your habitual responses to it. This is due to the immediate feedback you get from material objects…

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